Large cyclone recovery & secondary recovery system process flow

Share:

Product processing description

1、High efficiency 

Zhyao powder coating equipment adopts an internationally recognized large-scale cyclone recovery system, with a powder recovery rate as high as 99.2%, ensuring that there is no dust spillage in the workshop.

The unique fast color-changing feeding center can complete the powder change in only 10-15 minutes. Electrostatic powder spraying is carried out indoors. The powder spraying gun is implemented at the front end. 


Large cyclone recovery

2、 Save energy

Under the action of air pressure, the electrostatic powder is sprayed towards the workpiece to be sprayed. Under the action of static electricity, 30-40% of the powder is adsorbed on the surface of the workpiece for precise treatment. Surface coverage of machined workpiece. 60-70% of the powder in the air is recovered by the suction cyclone recovery machine. The powder flow rotates rapidly in the cyclone cylinder and is completely separated from the air and powder under the action of centrifugal force. The powder falls along the cylinder wall to the bottom of the ash hopper, the powder collected is transporting to powder sieve,after that the powder can be used to spray the workpiece.


An extremely small amount of powder (0.8% or less of powder) is sent to the secondary recovery unit, then through the rotary wing filter and left in the powder collecting bucket.

The powder passing through the secondary recovery unit is ultra thin powder or mixed color powder, can’t be reused.

Large cyclone recovery

The large cyclone + secondary recovery system is suitable for various spray production lines, with high efficiency, fast color change, economy and environmental protection.


Application of spraying equipment in wire mesh products Help you choose the right powder recovery system

Latest News

Automatic Powder Coating Line Price for Factories

Jun. 24, 2026

Automatic Powder Coating Line Price for Factories

This article explains how to evaluate the real cost of an automatic powder coating line for factories, focusing on process design, automation level, energy systems, and production flow instead of simple equipment pricing.

Custom Powder Coating Lines for Metal Production: How System Design Impacts Efficiency

Jun. 03, 2026

Custom Powder Coating Lines for Metal Production: How System Design Impacts Efficiency

Custom powder coating lines designed for metal manufacturing improve coating quality, production efficiency, and system flexibility across multiple industrial applications.

Common Problems in Powder Coating Production Lines and Solutions

May. 20, 2026

Common Problems in Powder Coating Production Lines and Solutions

Learn about common problems in powder coating production lines and practical solutions for improving coating quality, production stability, and powder recovery efficiency. This article explains typical powder coating defects, causes, and engineering solutions.

Key Factors Affecting The Quality of Powder Coating

Mar. 11, 2026

Key Factors Affecting The Quality of Powder Coating

This article analyzes the main factors that affect powder coating quality, including pretreatment, equipment performance, process parameters, and material selection, to help manufacturers improve coating effects.

Powder Coating Line Design for Aluminum Profiles: Engineering Control and Process Stability

Feb. 12, 2026

Powder Coating Line Design for Aluminum Profiles: Engineering Control and Process Stability

Discover how to design a stable powder coating line for aluminum profiles, including pretreatment control, film thickness management, curing validation, and compliance with Qualicoat and AAMA standards.

ZHYAO Introduces New Solution to Ensure Consistent Powder Coating on Small Metal Hardware Parts

Feb. 06, 2026

ZHYAO Introduces New Solution to Ensure Consistent Powder Coating on Small Metal Hardware Parts

ZHYAO launches an innovative solution for small metal hardware powder coating, ensuring uniform layers, reduced waste, and improved production efficiency for high-volume manufacturing.